Monel K-500 is a precipitation-hardened nickel-copper alloy that combines the excellent corrosion resistance of Monel 400 with significantly higher strength and hardness. By adding aluminum and titanium to the nickel-copper base and applying heat treatment, Monel K-500 achieves superior mechanical performance while maintaining outstanding resistance to seawater, chemicals, and harsh marine environments. This unique balance makes it a preferred material for demanding structural and marine applications.

Chemical Composition of Monel K-500
The alloy’s composition is designed to enable precipitation hardening while preserving corrosion resistance.
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 63.0–70.0 |
| Copper (Cu) | 27.0–33.0 |
| Aluminum (Al) | 2.30–3.15 |
| Titanium (Ti) | 0.35–0.85 |
| Iron (Fe) | 2.0 max |
| Manganese (Mn) | 1.5 max |
| Carbon (C) | 0.25 max |
| Silicon (Si) | 0.5 max |
Mechanical Properties
Monel K-500 offers much higher strength than standard Monel grades, especially after aging treatment.
| Property | Typical Value |
|---|---|
| Tensile Strength | 960–1100 MPa |
| Yield Strength (0.2% offset) | 690–790 MPa |
| Elongation | 20–30% |
| Hardness | 28–35 HRC |
| Density | 8.44 g/cm³ |
Corrosion Resistance Characteristics
Monel K-500 retains excellent corrosion resistance similar to Monel 400, particularly in marine and chloride-rich environments.
| Environment | Performance |
|---|---|
| Seawater | Outstanding resistance |
| Salt Spray | Excellent |
| Acidic Solutions | Good to excellent depending on concentration |
| Alkaline Media | Excellent |
| Stress Corrosion Cracking | Highly resistant |
Heat Treatment and Strengthening
Unlike Monel 400, Monel K-500 can be precipitation hardened to achieve higher mechanical strength.
| Aspect | Description |
|---|---|
| Strengthening Method | Precipitation hardening |
| Key Elements | Aluminum and titanium |
| Heat Treatment | Solution annealing followed by aging |
| Result | Significant increase in yield and tensile strength |
Typical Applications of Monel K-500
The combination of high strength and corrosion resistance makes Monel K-500 suitable for critical components.
| Industry | Applications |
|---|---|
| Marine Engineering | Propeller shafts, pump shafts, seawater fasteners |
| Oil & Gas | Valve components, drill collars |
| Aerospace | High-strength fasteners and springs |
| Chemical Processing | Corrosion-resistant mechanical parts |
Monel K-500 vs Monel 400
Although both alloys share similar corrosion resistance, their strength levels differ significantly.
| Property | Monel K-500 | Monel 400 |
|---|---|---|
| Strength | Much higher | Moderate |
| Heat Treatable | Yes | No |
| Corrosion Resistance | Excellent | Excellent |
| Cost | Higher | Lower |
Related Questions
1. What is Monel K-500 used for?
It is commonly used for marine shafts, fasteners, oil and gas components, and aerospace parts requiring high strength and corrosion resistance.
2. Is Monel K-500 stronger than Monel 400?
Yes, Monel K-500 is significantly stronger due to precipitation hardening while maintaining similar corrosion resistance.
3. Can Monel K-500 be used in seawater?
Yes, it performs exceptionally well in seawater and chloride-rich environments, making it ideal for marine applications.


