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What Is Monel K-500?

12/22/2025

Monel K-500 is a precipitation-hardened nickel-copper alloy that combines the excellent corrosion resistance of Monel 400 with significantly higher strength and hardness. By adding aluminum and titanium to the nickel-copper base and applying heat treatment, Monel K-500 achieves superior mechanical performance while maintaining outstanding resistance to seawater, chemicals, and harsh marine environments. This unique balance makes it a preferred material for demanding structural and marine applications.

What Is Monel K-500?

Chemical Composition of Monel K-500

The alloy’s composition is designed to enable precipitation hardening while preserving corrosion resistance.

Element Content (%)
Nickel (Ni) 63.0–70.0
Copper (Cu) 27.0–33.0
Aluminum (Al) 2.30–3.15
Titanium (Ti) 0.35–0.85
Iron (Fe) 2.0 max
Manganese (Mn) 1.5 max
Carbon (C) 0.25 max
Silicon (Si) 0.5 max

Mechanical Properties

Monel K-500 offers much higher strength than standard Monel grades, especially after aging treatment.

Property Typical Value
Tensile Strength 960–1100 MPa
Yield Strength (0.2% offset) 690–790 MPa
Elongation 20–30%
Hardness 28–35 HRC
Density 8.44 g/cm³

Corrosion Resistance Characteristics

Monel K-500 retains excellent corrosion resistance similar to Monel 400, particularly in marine and chloride-rich environments.

Environment Performance
Seawater Outstanding resistance
Salt Spray Excellent
Acidic Solutions Good to excellent depending on concentration
Alkaline Media Excellent
Stress Corrosion Cracking Highly resistant

Heat Treatment and Strengthening

Unlike Monel 400, Monel K-500 can be precipitation hardened to achieve higher mechanical strength.

Aspect Description
Strengthening Method Precipitation hardening
Key Elements Aluminum and titanium
Heat Treatment Solution annealing followed by aging
Result Significant increase in yield and tensile strength

Typical Applications of Monel K-500

The combination of high strength and corrosion resistance makes Monel K-500 suitable for critical components.

Industry Applications
Marine Engineering Propeller shafts, pump shafts, seawater fasteners
Oil & Gas Valve components, drill collars
Aerospace High-strength fasteners and springs
Chemical Processing Corrosion-resistant mechanical parts

Monel K-500 vs Monel 400

Although both alloys share similar corrosion resistance, their strength levels differ significantly.

Property Monel K-500 Monel 400
Strength Much higher Moderate
Heat Treatable Yes No
Corrosion Resistance Excellent Excellent
Cost Higher Lower

Related Questions

1. What is Monel K-500 used for?
It is commonly used for marine shafts, fasteners, oil and gas components, and aerospace parts requiring high strength and corrosion resistance.

2. Is Monel K-500 stronger than Monel 400?
Yes, Monel K-500 is significantly stronger due to precipitation hardening while maintaining similar corrosion resistance.

3. Can Monel K-500 be used in seawater?
Yes, it performs exceptionally well in seawater and chloride-rich environments, making it ideal for marine applications.

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